(Manufacturing Process Modelling,Sustainable Manufacturing, Welding and Allied Processes)
Department of Mechanical & Aerospace Engineering, IIT Hyderabad
High performance three axis measurements of parts and electrical components, with sub-micron precision.
Optical System: UIS2
Observation Method: BF/DF/DIC/KPO
Focus: Motorized
Stroke: 205mm
Maximum Specimen Height: 150mm
Z-axis Measurement Range: 150mm
Robotic Welding Station
Model/Make: KR 30-3 Robot, Kuka
Number of axes: 6
Max. reach: 2033 mm
Payload: 30 kg
Supplementary payload: 35 kg
Repeatability: ±0,06 mm
Controller: KR C2
Teach Pendant: KCP
Twin Wire Welding
Model/Make: TimeTwin Digital, Fronius
In TimeTwin, controllable digital power sources work totally independently - with two separate filler wires - in just one gas nozzle and in a common weld pool.
Facilitates MIG, MAG, Pulsed welding with robotic operation in single and tandem wire mode.
Supports other processes like TIG and SMAW in manual mode
Materials: Steel, SS and Aluminum and their alloys Deposition rate up to 30 kg/h
Welding speed up to 6 m/min
Vibratiory Stres Releiving Equipment
Model/Make: STREL-Q, Sahyog Enterprises
Relieves residual stresses developed in the welded or cast structures through vibratory treatment
Maximum weight allowed: 300 kg
Output frequency: 7.5 Hz to 100 Hz
Equipped with chart recorder, vibrating table, isolation rubbers
Grinder Polisher
Model/Make: TCI 10 Mechatech 234,Pressi
Base Plate Diameter 196mm , supports plates of Dia 200mm to 250mm
Automation: Manual/Automatic (upto 100 polishing methods can be stored)
Max Speed of plate: 20rpm to 600rpm(2 Direction of Rotation)
Spin Dry function at 600rpm
Touch Sensitive High resolution LCD Color Screen 120*190mm for operating
Model/Make: ElectroMet 4, Electro polisher cell module, Buehler, USA
Electromet 4 Polishing Cell(70-1832)
Dimensions:W*D*H(203mm*203mm*406mm)
Polishing Cell Pump: 1/20HP (37W)
Electrolytic Tank : 1 Liter
Electromet 4 Etching Cell(70-3100)
Dimensions:W*D*H(127mm*152mm*203mm)
Electromet 4 Power Source(17-1831)
Dimensions:W*D*H(333mm*470mm*229mm)
Micro Hardness Tester
Model/Make: UHL VMHT,
The denotation , Micro hardness "derives from the field of hardness determination by means of an indenter entering the material to be tested with a specific loaded dwell time. After removing the indenter the produced imprint is measured and the hardness number calculated"
Different methods of micro hardness: Diamond Pyramid:(there sided), Four Sided(Knoop, Vickers)
Software used for measuring hardness: IMS
Lens Capacity: from 10x, 50x, 100x
The imaging analysis parameter for the measurement are defined automatically and manually
Supports fully automatic measurement of form and positional deviations (as per DIN/ISO 1101) such as roundness, straightness, parallelism, coaxiality, run-out, cylindricity, and taper
Measuring length, X-axis: 180mm
Measuring length, Z-axis: 350 mm
Table diameter: 285 mm
Rotational speed: 1 to 10 rpm
CMM: Coordinate Measuring Machine
Model/Make: Spectra, Accurate
Coordinate Measuring Machine for applications like dimensional measurement, profile measurement, angularity or orientation, depth mapping, digitizing or imaging, and shaft measurement